Softgel Encapsulation Machine

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Suppository Production Line

The automatic suppository filling production line has a stable and efficient manufacturing process: filling, freezing, sealing and other processes. The production capacity can be set according to the URS.

Softgel Encapsulation Machine

Softgel encapsulation machine is suitable for filling a certain amounts of prepared medicine solutions into two lines gelatin sheet and forming soft gelatin capsules or balls with various size, shape and color after compression under the action of one pair opposite movable molds.
Soft gelatin capsule filling machine consists of compression system, gelatin melting system, raw material compounding system, shaping and drying system, cleaning system, recycling system etc. During gelatin compression and forming, it can be finalized within the sealed cavity so as to avoid coming across medicine oxygenation.
All material contact parts are made of SS316L in full compliance with “GMP” standard requirements.

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Types and Applications of Softgel Capsules

01: Vitamin and Dietary Supplement Softgels

Examples: Fish oil softgels, Vitamin D softgels, Coenzyme Q10 softgels.

02: Pharmaceutical Softgels

Examples: Pain relief softgels, Antibiotic softgels, Cold and flu medication softgels.

03: Herbal Extract Softgels

Examples: Garlic oil softgels, Frankincense softgels, Ginseng softgels.

04: Beauty and Health Softgels

Examples: Collagen softgels, Hyaluronic acid softgels, Grape seed extract softgels.

05：Functional Food Softgels

Examples: Caffeine softgels, Green tea extract softgels, Probiotic softgels.

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Custom Production Line

Imported Production Equipment

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Introduction

The automatic suppository filling production line has a stable and efficient manufacturing process: filling, freezing, sealing and other processes. The production capacity can be set according to the URS.
Automatic suppository shell forming → Liquid medicine filling → Recirculating cooling (liquid to solid) → Continuous sealing with batch number → Transfer finished cutting (the number of cutting grains can be set arbitrarily on the touch screen, from 1 to 10 grains)

Function and Features

Servo high precision filling system, PLC touch screen control filling volume, filling action, filling volume for servo control, filling precision, convenient, instead of the manual adjustment of filling volume.
Combination structure of triangle knife and dot line knife. Make both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.
Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.
The cooling system of this machine adopts the latest circulating water cooling technology, which can solve the phenomenon of slag falling off and easy fracture when the medicine is torn apart. The temperature is adjustable.
The cooled solid suppository enters the sealing area: heating sealing mold (sealing) marking mold (batch number) hob (trimming the top) counting shear.
Due to the different viscosity of the drug matrix, it may be impossible to immobilize the stirring effect to make the drugs evenly mixed before filling, thus affecting the drug content of the finished suppository.
PLC online monitoring function can be used to alarm the operation failure and synchronously display the cause of failure for the convenience of timely troubleshooting operators.
If the device is not included before the molding empty shell arrives at the filling site, the sealing quality behind the device will be affected because the upper part close to the plug shell will climb a short distance along the inner wall of the empty shell under the action of electrostatic force during the micro drug filling.
The filling pump body of the equipment has high precision, good sealing effect, smooth inner wall and good stability. And achieve long-term operation without hanging wall phenomenon.
Control station height reasonable design, simple operation of the machine.

Technical Data

Item	Specification
Item	PT-SJ-1LS	PT-SJ-2LS	PT-SJ-3LS	PT-SJ-7LS	PT-SJ-10LS	PT-SJ-15LS
Single dosage	0.5 ~ 5 g
Productivity	1200~1800 pcs/h	3000~ 3600 pcs/h	4500~5000 pcs/h	8000~12000 pcs/h	15000~18000 pcs/h	20000~25000 pcs/h
Stirring tank	20L	20L	30L	70L	70L	70L
Power	3kw, 380V, 50Hz, Ph-3	3kw,380V, 50Hz, Ph-3	5kw, 380V, 50Hz, Ph-3	7.5kw, 380V, 50Hz, Ph-3	9.5kw, 380V, 50Hz, Ph-3	9.5kw, 380V, 50Hz, Ph-3
Weight	500KG	500KG	1000KG	2000KG	2500KG	3000KG
Dimension	23001200 1800mm	20001600 1800mm	30001800 1800mm	53002100 1800mm	68002100 1800mm	76002100 2100mm

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Case

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The successful completion of the PHARMEC Vietnam project marks a significant achievement in the pharmaceutical sector. This project focused on the installation and integration of cutting-edge technology, specifically the Liquid Preparation System and Vial Filling & Sealing Machine. By prioritizing efficiency and precision, PHARMEC has significantly improved the pharmaceutical manufacturing landscape in Vietnam.

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Suppository Production Line